Legacy System Modernization

Client: Singapore Wafer Fab

Prepared by: Ingenious Solutions

The Challenge

A Singapore-based Wafer Fab customer was operating with Chemical and Slurry Delivery Systems that had an obsolete PLC and software program. The systems were no longer supported by the original OEM supplier.

The customer sought to maintain their legacy systems while upgrading only the essential PLC hardware and software. Ingenious Solutions proposed a customized plan to modernize the control systems, ensuring continued operation and support.

Our Approach

Customer Objections

The primary concern was that Ingenious Solutions is a relatively new company in the US Market. However, our core team's extensive work experience in the semiconductor manufacturing industry provided the necessary reassurance of our capabilities.

Our Core Strengths

We offer customizable system designs to fit various needs, flexibility to adapt to specific requirements, a collaborative approach with our clients, and high-quality products with short lead times.

Key Differentiating Factors

• Customization - Tailored system design

• Flexibility - Adaptable to all needs

• Collaboration - Open partnership

• Quality Product - Short lead time

Benefits & Results

Differentiating Factors

Our ability to customize system designs, flexibility in adapting to customer needs, openness to collaboration, and commitment to delivering a quality product with a short lead time were key factors in the customer's decision to proceed with the purchase.

Customer Results

After availing our services, the customer received superb equipment at a lower cost than established OEMs. They experienced ease of use, faster equipment installation and commissioning, and a highly collaborative working environment with our team.

Project Outcomes

Cost Efficiency - Superb equipment at a lower cost

Usability - Ease of use

Project Timeline - Faster installation and commissioning

Partnership - Collaborative working environment

Conclusion

By upgrading the obsolete PLC hardware and software, the Wafer Fab customer successfully modernized their legacy systems, ensuring continued operational capability. This project highlights Ingenious Solutions' ability to deliver high-quality, cost-effective solutions.

Next Steps

Schedule a follow-up meeting to discuss future projects.

Provide ongoing system support and maintenance.

Explore further opportunities for process optimization.